How to Calibrate a Platinum Resistance Thermometer (PRT)
Calibrating a Platinum Resistance Thermometer (PRT) is crucial for ensuring accurate temperature measurements,
The following guide outlines the steps required for effective calibration.
1. Gather Necessary Equipment
- Platinum Resistance Thermometer (PRT)
- Calibration bath or temperature source
- Precision resistance thermometer or standard thermometer
- Data acquisition system
- Calibration software (if available)
- Insulated container for ice point calibration
- Stirred liquid bath or dry-block calibrator for other points
- Calibration certificate of the reference thermometer
2. Preparation
- Clean the PRT: Ensure the PRT is clean and free of any contaminants.
- Inspect Equipment: Verify that all calibration equipment is in good working condition and properly certified.
3. Initial Setup
- Connect the PRT to the Data Acquisition System: Use proper connections to avoid resistance errors.
- Configure Calibration Software: Set up the software to record temperature and resistance data.
4. Ice Point Calibration
- Prepare Ice Bath: Fill an insulated container with crushed ice and distilled water to create a slush mixture. Ensure it remains at 0°C.
- Insert PRT: Immerse the PRT in the ice bath, ensuring good contact with the ice-water mixture. Allow the temperature to stabilize.
- Record Resistance: Once stabilized, record the resistance value corresponding to 0°C.
5. High-Temperature Calibration
- Prepare Calibration Bath: Set the calibration bath to the desired high-temperature point.
- Stabilize Temperature**: Allow the bath to reach and stabilize at the set point.
- Insert PRT: Immerse the PRT in the bath and wait for it to reach thermal equilibrium.
- Record Resistance: Record the resistance value at this temperature.
6. Intermediate Points
-Select Intermediate Temperatures: Choose several intermediate temperatures within the operating range of the PRT.
-Repeat Calibration Process: For each point, allow the temperature to stabilize, immerse the PRT, wait for equilibrium, and record the resistance.
7. Documentation and Verification
-Plot Resistance vs. Temperature Curve: Use the recorded data to plot a resistance-temperature curve.
-Compare with Reference: Compare the PRT data with the reference thermometer's calibration data.
-Calculate Deviations: Determine any deviations and calculate the necessary correction factors.
8. Adjustments and Corrections
-Apply Corrections: If significant deviations are found, apply correction factors to the PRT readings.
-Recalibrate if Necessary: If corrections are large, consider recalibrating the PRT or verifying with another reference standard.
9. Final Documentation
-Calibration Report: Prepare a detailed calibration report, including all recorded data, correction factors, and any adjustments made.
-Certification: Ensure the calibration process is certified by an accredited laboratory if required.
10. Maintenance and Recalibration
-Regular Checks: Perform regular checks and recalibrations based on the PRT's usage and manufacturer’s recommendations.
-Documentation: Maintain thorough records of all calibration activities for future reference and compliance.